An aluminium ply sits between the printed PET and the sealing PE. Foil does not slow light and oxygen down, it stops them, which is what a long stated shelf life actually rests on. Where a recycler will take it, the same pack can be built with recycled content or as a mono-material structure; where the shelf life will not allow that, the foil stays.
A one-way valve vents gas without admitting oxygen and the zipper keeps the pack usable once opened, which is the pairing a fill of whole bean and ground coffee asks for. Flat bottom gives five printable panels and a square stand; side gusset gives a narrower facing at lower film cost. Both are tooled here.
About this pack
What It Is for, and What It Has to Survive
Where This Pack Is Used
Roasters use this pack for whole bean and ground coffee, where the problem is not spoilage but staling: roasted coffee gives off carbon dioxide for days and loses aroma to oxygen for the rest of its life. The pack has to vent the first without admitting the second.
How It Is Built
Five sealed panels with a real base rather than a fold, so the pack stands square and keeps its footprint as it empties. The two side gussets carry the small print, which leaves the front and back clear for the brand.
Built on a PET/AL/PE laminate, so an unbroken aluminium layer stops oxygen, light, moisture and odour outright rather than slowing them down. It buys the longest shelf life we can specify and gives up kerbside recyclability, which is a trade worth making deliberately.
Specified with post-consumer recycled film in the outer layers and a virgin sealant against the contents, because food-contact rules do not allow recycled material to touch the fill. The percentage is stated in the specification rather than left as a claim.
Made on One Site
Every pouch on this site is produced in our own plant in Shenzhen, China. Film is extruded or sourced to the structure your product needs, printed by gravure from your artwork, laminated, cured, then converted on bag-making lines set up for your format and fill weight. Because those steps sit under one roof, a colour that drifts or a seal that fails a drop test is corrected on the line the same day.
Customising This Pouch
- Size and fill. Standard fills from 100 g to 2 kg, or built to your drawing. Tell us the product and the fill weight and we will come back with a gusset depth and film gauge.
- Barrier. Foil, metallised, transparent high-barrier or compostable, chosen against your shelf life and the market it ships to — not against a house default.
- Closure. Zipper, child-resistant zipper, tear notch, degassing valve, tin tie, hang hole or spout. Specified at the die stage.
- Print. Gravure from vector artwork, CMYK or Pantone, up to ten colours, matt or gloss. Spot UV and soft-touch finishes available.
- Windows. Die-cut to your artwork rather than dropped into a stock position.
Ordering
Send us the product, the fill weight, the format and the quantity per SKU. We reply with a real quote rather than a range. Artwork goes as vector — AI, EPS, PDF or SVG with fonts outlined — and if you have no designer, our graphics team builds the dieline and lays it out for you. You approve a digital proof before any cylinder is engraved, and for colour-critical work we run a press proof on the real substrate first. See the full ordering process.
Certification and Audits
Compostable lines are certified rather than claimed: OK compost HOME and INDUSTRIAL, BPI, DIN CERTCO and AS 5810 against EN 13432, with FDA and LFGB for food contact. The plant is audited to BRCGS, Sedex, BSCI, ISO 9001 and ISO 14001. More about our plant.
