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Custom packaging manufacturer since 2013 — pouches, boxes and food service packaging

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Baby Food Pouches

Baby food pouches are built with a spout sized for a child and a cap specified as both child-resistant and tamper-evident, in PET/PE with recycled content available in the outer layers. Baby food is retorted or hot-filled, so the laminate and the fitment are specified against that process rather than a cold-fill default, and food-contact declarations are issued for the layer that sits against the product.

In this range3 products

Minimum orderFrom 1,000 pieces

SamplesStock samples free

Lead time15-25 days after approval

Narrow it down

Where Baby Food Pouches Sits in the Range

The numbers are how many packs in this range are also in that one, counted from the catalogue rather than chosen by hand.

The Shapes This Range Is Made In

About baby food pouches

The Category with the Least Room for Error

Baby food is the most heavily scrutinised thing we pack, and rightly so. The pack has to be shelf stable without preservatives, safe in a child’s hands, and compliant with rules that differ by market. None of that is exotic engineering, but every part of it has to be specified deliberately rather than inherited from a similar job.

Retort Is the Starting Point

Shelf-stable baby food is retorted: filled, sealed, then heat treated in the pack. That means the laminate and the fitment have to be rated for the temperature and dwell of your retort cycle. A standard spout distorts and a standard laminate delaminates; there is no version of this that can be adapted afterwards.

The Cap Is a Safety Part

Spout caps for this category are specified against choking-hazard rules, which vary by market. Larger-diameter caps, tethered caps and child-resistant designs all exist and all cost differently. Say where the product is sold before we quote, because the answer changes the tooling rather than the artwork.

What Else Gets Specified

  • Fitment diameter matched to the puree viscosity, so a toddler can actually get it out
  • Tamper evidence, visible to a parent before the first squeeze
  • A flat panel large enough for a nutrition table and an allergen statement at legal type sizes
  • Migration testing on the finished structure, not on the film alone

The construction is a spouted stand up pouch, almost always at 100 ml to 200 ml, in a foil or high-barrier structure.

Frequently asked

Specifying Baby Food Pouches: The Questions That Decide It

Does the pouch have to be retort capable?

For an ambient shelf-stable product, yes. The pack is filled, sealed and then heat treated, so both the laminate and the fitment have to be rated for your retort cycle.

What cap should I use?

One sized against the choking-hazard rules of the market you sell into, which differ. Tell us the market before we quote, because it changes the tooling rather than the artwork.

What fitment diameter for a puree?

Around 10 mm for most purees. Thicker textures need wider, or a toddler cannot get the food out, which turns into a product complaint rather than a packaging one.

Do you supply tamper evidence?

Yes, and for this category it is not optional in practice. It has to be visible to a parent before the first squeeze, on a pack that may have been stored for months.

What testing comes with the pack?

Migration testing on the finished structure rather than on the film alone, plus seal integrity. Certificates are supplied against the batch.

Can baby food pouches be compostable?

Not with a retort process, which the compostable laminates we run will not survive. For chilled or frozen baby food it becomes possible; we would test it against your process first.

How much space do I need for the nutrition panel?

More than most first drafts allow. Allergen and nutrition text is at legal sizes, so we plan the flat panel at the dieline stage rather than shrinking type later.

Will the pouch stand on a shelf?

Yes, on a base gusset. At 100 ml it is close to the lower limit for standing well, which is one reason that size is often merchandised in a tray.

Can it be frozen instead of retorted?

Yes, with a freezer-grade sealant and a fitment specified for cold. It is a different structure from the retort version, not the same pack used differently.

What volumes do you run?

100 ml, 120 ml, 150 ml and 200 ml cover almost everything in this category. Anything between is made to your drawing.

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