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Custom packaging manufacturer since 2013 — pouches, boxes and food service packaging

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Custom Printed Back Seal Pouch for Snacks No. 10

A back seal pillow pouch in a PET/PE laminate for crisps, nuts and dried snacks, with a heat seal rather than a reclosure, printed in food-grade soy-based ink.

Specification

Product specification
Format

Back seal pillow pouch

Structure

PET / PE laminate

Barrier

Medium to high barrier, specified to shelf life

Closure

Heat seal

Options

Window, valve, tear notch, hang hole on request

Fill sizes

100 g to 2 kg standard, or built to your drawing

Size & thickness

50-200 microns, or to your specification

Printing

Gravure from your vector artwork, up to 10 colours

Colours

CMYK or Pantone reference

Ink

Food-grade soy-based ink

Finish

Matt or gloss

Typical contents

Snacks, crisps, powders

Sustainability

Recycled content or recyclable mono-material available

Custom orders

Accepted

Samples

Stock samples free; custom samples quoted per artwork

Branding

Sayru / OEM / neutral

Made in

Shenzhen, Guangdong, China

Minimum order

1,000 pieces

PET on the outside carries the print, PE on the inside carries the seal. The barrier is set against your stated shelf life rather than to a house default, so the film gets heavier only where the product needs it to. Because the barrier is tuned rather than maximised, there is usually room for recycled content or a recyclable mono-material build without losing the shelf life.

It is heat sealed rather than reclosable, which is the right call for snacks, crisps, powders in single portions or in a pack meant to be emptied at once. A back seal keeps film use and cost down where the pack does not need to stand up.

About this pack

What It Is for, and What It Has to Survive

Where This Pack Is Used

This is a snack pack, which means it is squeezed in a basket, carried in a bag and opened somewhere other than a kitchen. Nuts and fried snacks also oxidise in daylight, and crisp textures are lost to a little humidity long before the date runs out.

How It Is Built

One web of film sealed down the back and across both ends. It uses less material than any other construction of the same volume and runs at the highest line speeds, which is why it is the standard for high-turnover snacks.

A PET/PE laminate: polyester outside for the print and the handling, polyethylene inside for the seal. It is the structure most retail packs are built on, and for most retail products it is the correct answer rather than the cheap one.


Made on One Site

Every pouch on this site is produced in our own plant in Shenzhen, China. Film is extruded or sourced to the structure your product needs, printed by gravure from your artwork, laminated, cured, then converted on bag-making lines set up for your format and fill weight. Because those steps sit under one roof, a colour that drifts or a seal that fails a drop test is corrected on the line the same day.

Customising This Pouch

  • Size and fill. Standard fills from 100 g to 2 kg, or built to your drawing. Tell us the product and the fill weight and we will come back with a gusset depth and film gauge.
  • Barrier. Foil, metallised, transparent high-barrier or compostable, chosen against your shelf life and the market it ships to — not against a house default.
  • Closure. Zipper, child-resistant zipper, tear notch, degassing valve, tin tie, hang hole or spout. Specified at the die stage.
  • Print. Gravure from vector artwork, CMYK or Pantone, up to ten colours, matt or gloss. Spot UV and soft-touch finishes available.
  • Windows. Die-cut to your artwork rather than dropped into a stock position.

Ordering

Send us the product, the fill weight, the format and the quantity per SKU. We reply with a real quote rather than a range. Artwork goes as vector — AI, EPS, PDF or SVG with fonts outlined — and if you have no designer, our graphics team builds the dieline and lays it out for you. You approve a digital proof before any cylinder is engraved, and for colour-critical work we run a press proof on the real substrate first. See the full ordering process.

Certification and Audits

Compostable lines are certified rather than claimed: OK compost HOME and INDUSTRIAL, BPI, DIN CERTCO and AS 5810 against EN 13432, with FDA and LFGB for food contact. The plant is audited to BRCGS, Sedex, BSCI, ISO 9001 and ISO 14001. More about our plant.

Frequently asked

Questions About This Pack

What is the minimum order for this pack?

1,000 pieces per artwork. The minimum applies to each design rather than to the order, so several back seal pillow pouch designs can share one production run.

What is it made from?

PET / PE laminate, specified as medium to high barrier, specified to shelf life. The plies are chosen against the shelf life you state rather than against a house default, so the film gets heavier only where the product needs it.

How does it close?

Heat seal as standard. Also available at the die stage: window, valve, tear notch, hang hole on request. Closures are decided before tooling, because adding one afterwards means a new die.

What sizes and film thickness are available?

Fill sizes: 100 g to 2 kg standard, or built to your drawing. Film runs 50-200 microns, or to your specification. A size outside that range needs its own dieline, charged once.

What is this pack normally used for?

Snacks, crisps, powders. That is what this back seal pillow pouch is specified around, but the structure is set by your product rather than by the category, so tell us the fill and we work back from it.

How is the artwork printed?

Gravure from your vector artwork, up to 10 colours. Colours are matched to a cmyk or pantone reference. Send vector artwork — AI, EPS, PDF or SVG with fonts outlined — and you approve a proof before any cylinder is engraved.

What finishes and inks are used?

Finish: Matt or gloss. Printed with food-grade soy-based ink. Spot UV and soft-touch are available as a finishing pass rather than a change of structure.

Is there a recyclable or compostable version?

Recycled content or recyclable mono-material available. We quote the alternative build separately rather than claiming one pack does both, because barrier and end-of-life pull against each other.

Can I get a sample before ordering?

Stock samples free; custom samples quoted per artwork. A stock sample shows the structure and the seal; a custom sample carries your artwork and needs the same tooling as a run, so it is quoted per job.

Where is it made and how long does it take?

Made in Shenzhen, Guangdong, China. 15 to 25 working days from approved proof to finished pallet, plus five to seven days for cylinder engraving on a first run. Repeats skip the engraving.

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